How to Fix Broken Headlight Cover

To fix a broken headlight cover, purchase a replacement cover and remove the damaged one. Align the new cover and secure it in place.

Ensure it is properly sealed to prevent moisture from entering the headlight assembly. Is your car’s headlight cover cracked or damaged? Driving with a broken headlight cover not only compromises visibility but can also lead to moisture and debris entering the headlight assembly.

In this guide, we will walk you through the step-by-step process of fixing a broken headlight cover. By following these simple instructions, you can restore your headlight cover and maintain optimal visibility and safety while driving. Let’s dive in and get your headlight cover fixed in no time.

How to Fix Broken Headlight Cover


Assessing The Damage

When dealing with a broken headlight cover, the first step is to assess the damage to determine the necessary course of action. Understanding the extent of the damage will enable you to plan the appropriate repair process and gather the required materials.

Identifying The Problem

Start by carefully examining the headlight cover to identify the specific issue. Look for cracks, chips, or scratches on the surface. Take note of any dislodged pieces or shattered sections that may need replacement. The purpose here is to pinpoint the exact nature of the damage before proceeding further with the repair.

Determining The Severity

After identifying the problem, it’s crucial to ascertain the severity of the damage. Assess whether the cracks or chips are superficial or if they extend deeper into the cover. Note any impact on the functionality of the headlight such as compromised illumination or water seepage. By understanding the severity, you can determine whether quick fixes will suffice or if a complete replacement is necessary.

How to Fix Broken Headlight Cover


Replacing The Headlight Cover

Learn how to fix a broken headlight cover with our step-by-step guide. Easily replace the headlight cover and get your car looking good as new in no time.

Gathering The Required Tools

Before starting, ensure you have got these tools: screwdriver, replacement headlight cover, gloves, and a clean cloth.

  • Screwdriver: For unscrewing the damaged cover.
  • Replacement Headlight Cover: To install the new cover.
  • Gloves: To protect your hands while working.
  • Clean Cloth: For wiping the headlight area.

Removing The Broken Cover

Begin by opening the hood of your car and locating the back of the headlight housing. Unscrew the bolts holding the broken cover in place.

  1. Carefully remove the old cover by gently pulling it off.
  2. Clean any debris or dirt from the headlight area using the cloth.
  3. Inspect the housing for any damage before proceeding.

Installing The New Cover

Carefully place the new cover over the headlight housing and align it properly. Secure the cover by tightening the bolts with the screwdriver.

  • Ensure the cover fits snugly and is positioned correctly.
  • Test the headlights to confirm the new cover is working effectively.
  • Close the hood and you’re good to go with a new headlight cover!

Repairing The Headlight Cover

Got a broken headlight cover? Learn how to fix it yourself with this simple step-by-step guide on repairing the headlight cover.

Repairing the Headlight Cover can be a simple process if done correctly. Two common methods are Using Adhesive for Small Cracks and Using Plastic Welding for Larger Cracks.

Using Adhesive For Small Cracks

For small cracks on the headlight cover, using an adhesive can effectively mend the damage: – Clean the cracked area thoroughly. – Apply the adhesive along the crack, ensuring proper coverage. – Hold the pieces together until the adhesive sets.

Using Plastic Welding For Larger Cracks

When dealing with larger cracks, plastic welding is a viable solution: – Prep the area by cleaning and sanding it. – Use a plastic welding kit to melt the plastic along the crack. – Allow the plastic to cool and solidify for a durable fix. By following these methods, you can easily repair a broken headlight cover yourself.

Preventive Measures To Avoid Future Damage

Protective Films And Coatings

Consider applying protective films or coatings to your headlight cover to prevent future damage. These protective layers act as a barrier against road debris, UV rays, and other environmental factors that can cause cracks and discoloration. Quality protective films and coatings not only provide a protective shield but also maintain the clarity and brightness of your headlights, ensuring optimal visibility while driving at night and during adverse weather conditions.

Regular Inspection And Maintenance

Regularly inspecting and maintaining your headlight covers can significantly reduce the risk of damage. Perform visual inspections to check for any signs of wear, cracks, or discoloration. Clean the covers regularly using mild soap and water to remove dirt and grime that can contribute to deterioration. Additionally, consider using plastic restorers to keep the headlight covers clean and clear. Keep an eye on the condition of the seals around the covers to ensure they remain intact and waterproof.

How to Fix Broken Headlight Cover


Frequently Asked Questions For How To Fix Broken Headlight Cover

Can I Replace The Plastic Cover On My Headlights?

Yes, you can replace the plastic cover on your headlights. It’s a relatively simple and cost-effective process. A replacement cover can improve the appearance and functionality of your headlights. Just ensure that you purchase the correct cover for your specific make and model of car.

How Much Does It Cost To Fix A Broken Headlight Cover?

Repairing a broken headlight cover typically costs between $100 to $300, depending on the make and model of the vehicle.

Can Headlight Covers Be Restored?

Yes, headlight covers can be restored using polishing kits or DIY methods to remove oxidation and scratches effectively.

What Can You Put Over Broken Headlight?

You can put clear tape or temporary plastic covers over a broken headlight. This can help protect the bulb and prevent debris from getting inside. However, it’s important to get it fixed as soon as possible for safety and legal reasons.

How Can I Tell If My Headlight Cover Is Broken?

Inspect your headlight cover for cracks, chips, or discoloration that may affect its functionality.

What Causes A Broken Headlight Cover?

A broken headlight cover can be caused by impact from road debris, accidents, or natural wear and tear over time.

Can I Drive With A Broken Headlight Cover?

Driving with a broken headlight cover is not recommended as it can reduce the effectiveness of your headlight and compromise your visibility on the road.


Fixing a broken headlight cover can be a simple and cost-effective task. By following the steps outlined in this guide, you can swiftly address the issue and ensure your vehicle remains safe and visually appealing. Don’t let a broken headlight cover compromise your safety on the road – take action today to remedy the situation.

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