air compressor cart

DIY Air Compressor Cart|Make At Home in 7 Easy Steps!!

Air compressors are generally heavy and bulky. Also subsequently strenuous to handle and carry around. To make the task lighter, you need a air compressor cart. This is a special vehicle that plays the role of transporting the item seamlessly from one area to another one.

Though you may purchase these items from the hardware store we have around, you would rather save your time and money by improvising a DIY air compressor cart on your home. We want to help you to accomplish this end. Our guide here below endeavors to do that.

How To Make A Pancake Air Compressor Cart

Start by garnering the tools and materials listed below:

  • 1 1-1/4-in. closet dowel
  • 1 2-foot x 4-foot sheet of 1/2-inch plywood
  • 1 air hose reel
  • 2 2-foot x 4-foot sheets of 3/4-inch plywood
  • 2 4-inch casters
  • 6 3/8-inch x 2-inch hex head bolts
  • 8 5/16-inch x 1-inch lag screws
  • Circular saw
  • Drill/driver – cordless
  • Jigsaw
  • Nuts and washers

Step by step process

Then, follow the steps enumerated hereunder to accomplish this task:

#1 Mark out the dimensions and configurations

You should start it out by marking out the dimensions and the configurations of the cart you intend to make. Needless to say, the compressor has to fit as nearly as can be to the cart. That is to prevent any accidents from arising and to ensure a steady handling all the while of engagements.

Use a tape measure to map out the length, width, and height of the compressor you would wish to haul from one place to another. Then, translate the same measurements to a piece of paper nearby. Maintains a fair degree of accuracy to prevent making adverse mistakes along the way.

#2 Translate the measurements to the plywood

Now, translate the measurements you have derived above to plywood. To do this, you will need a marker pen or a pencil and an eraser. This is a critical stage that requires all of your attention and focus. Of importance should be the fact that you ought to uphold lots of accuracy and precision.

#3 Cut out the plywood

You now have to cut out the plywood along the lines of demarcation. Use a table saw to make straight cuts, a circular saw to cut circles and bends, and a jigsaw to get round the curves. Yet again, we urge you to maintain some steadiness and focus to prevent making mistakes.

#4 Drill the necessary holes

After cutting out the plywood along the lines of demarcation, you should now drill the necessary holes along with the wood altogether. Use a drill bit to bore the 1¼-inch holes at the exact portions of the wood which you have already demarcated earlier. Use a slow speed to do the job to prevent making mistakes.

#5 Assemble the parts

At this stage, you should now assemble the parts of the cart you have marked out and cut separately. The most challenging bit of this exercise is to fit the parts so that they blend seamlessly. Subsequently, it calls for your attention, focus and wit.

Upon assembling the parts, go ahead now to join them with screws, markings, bolts and nuts. Be sure to tighten the joints to prevent the parts from slipping off even when subjected to the most intense pressure or impacts. Reinforce the joints if possible to achieve this end. You are finally done!

#6 Fix the wheels and test the system

In this last step, you have to fix the wheels in place. Remember, it is the wheels that roll to move and the compressor from one place to another. The wheels have to be tougher and appropriately inflated to achieve this end. Grease and lubricate them to ensure the proper movements thereof.


Whereas making a DIY air compressor cart is not so difficult, it is somewhat dangerous and delicate in the sense that any mistake you make may have far-reaching implications. As a way around this, we urge you to be slow and meticulous as you go about this business.

Also, seek expert assistance from to time as you move about this issue just to be sure to get it right. It would be mean of you to gain only from this insight. That is we now urge you to share and spread this info as far wide as possible.

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